วันพฤหัสบดีที่ 7 พฤษภาคม พ.ศ. 2552

Temperature Control TAIE Micro Computer Temperature Controller เครื่องควบคุมอุณหภูมิ . General Description Standard Spec. Optional Spec. Panel Intro. Dimension Wiring Diagram Application Order Code Feature Temperature control TAiE micro computer Temp



Temperature Control TAIE Micro Computer Temperature Controller เครื่องควบคุมอุณหภูมิ

 

General Description

Standard Spec.

Optional Spec.

Panel Intro.

Dimension

Wiring Diagram

Application

Order Code

 

Feature

Temperature control TAiE micro computer Temperature Controller

FY100A FY100B FY101Temperature control

FY400 Temperature control

FY600 Temperature control

FY700 Temperature control

FY800 Temperature control

FY900 Temperature control


All models get CE and UL approval.  approval & free power
All models get CE and UL approval.
Operate on any voltage from AC
85~265V at 50/60Hz.
DC 24V is also available (optional
function)
IP65 Proof
IP65 Proof IP66(NEMA4) dust & water proof is available for all models(optional)
IP66(NEMA4) dust & water proof is available for all models(optional
function)
 

Heater Break Alarm(HBA)
temperature control Heater Break Alarm ( HBA )
Heater current flowing through CT can be displayed on controller
If heater current is less than HBA set value. AL1will be activated(optional
function)
MODBUS Communcation
RS485 Modbus communication with PC by Free software FY series suport both MODBUS RTU and MODBUS ASCII protocal.
FY series suport both MODBUS RTU and MODBUS ASCII protocal.
Communication between controller and HMI or other equipment is more conveniet(optional function)

Autotuning(AT)
Autotuning AT fuzzy controlAT Function can calculate the
AT Function can calculate the
optimize PID value for your control system,without trying and error manually.
 
Auto/Manual mode
Auto / Manual analog Relay outputConveniently switched between auto /manual output mode by clicking "A/M" key
Conveniently switched between auto /manual output mode by clicking "A/M" key(except"FY400").

Various Indication Lamps
Various Indication lamps Bar graph status Real time monitor the status of
Real time monitor the status of
output (OUT1/OUT2), AT, alarm (AL1/AL2/AL3), manual output(MAN) and program(PRO)
 
Bar-Graph
Bar graph status Output percent displayed on the bar-graph in 10 LEDs resolution
Output percent displayed on the bar-graph in 10 LEDs resolution
(except"FY400").

High Accuracy
Input with 14bit A/D resolution, 0.2% accuracy of FS. Built in "AutoZero-
AutoSpan" function keep good
accuracy.
RAMP & SOAK
Built in 1 segment of RAMP & SOAK function.
Applicable on "SOFT" start condition.

Self-Diagnosis
Continuous checks the input status, RAM status and A/D status. When error was detected, the
corresponding error code will be
displayed on controller so that user can identify the source of trouble
easily.
Data Lock Function
All parameters are seperated in 3 operation levels. Each parameter can be hidden or locked to prevent
unauthorized changes.

(TC)
Thermocouple sensor INPUT Temperature control FY400 600 700 800 900 Output Temperature Control Relay output
(Relay)
Temperature Control Voltage pulse ( Solid state relay drive ( SSR ) )
Voltage pulse
(SSR drive)
(RTD)
resistance thermo detector Rtd Pt50 Pt100 Pt1000 JPt50 JPt100 JPt1000 Temperature Control analog output mA / V Signal
(mA/V)
Temperature control SCR / Triac output
SCR/TRIAC Trigger
(mA/V/mV)
mA V analog Input 4-20mA 0-20mA 0-10V     Temperature Control Motor Valve Control Output
Motor Valve Control

 

Remote SV
PLC
programmable logic control PLC communication to control Remote SV
Another controller
temperature control Remote SV Input type :0~20mA,4~20mA 0~5V,0~10V,2~10V,0~1V
  temperature control FY400 PFY400 FY600 PFY600 FY700 PFY700 FY800 PFY800 FY900 PFY900 FY100 PFY100 FY101 PFY101
Input type :
0~20mA,4~20mA
0~5V,0~10V,2~10V,0~1V

 
Transmission
temperature control FY400 PFY400 FY600 PFY600 FY700 PFY700 FY800 PFY800 FY900 PFY900 FY100 PFY100 FY101 PFY101  
Recorder
Temperature Recorder data recoder
Display
Big digital panel display
Signal type :PV,SV
Output type:
0~20mA,4~20mA
0~5V,0~10V,2~10V,0~1V
 
Communication-RS485

  (RS485 Communication)
   
  Up to 31 controllers
can be connected
Max length 1200M
Communication-TTL
Up to 10 controllers can be connected Max length 1M
Communication TTL SV value of 10 slave controllers will be remoted by Master
The SV vaiue of slave controllers will be remoted by master controller, and
reached to max value at the same time

Ramp/Soak Program
Temperature control Ramp Soak Program 2 pattern by 8 segments
There are 2 patterns by 8 segments can be used in ramp/soak program
temperature control 16 segment 1 pattern
There are 2 patterns can be linked togetter as 16 segments i ramp/soak program.

 
Heating and Cooling Control
Temperature Heating and cooling control steam water out1 out2
 
Motor Valve Control
temperature control  motor valve control output
SCR/TRIAC Trigger
temperature control scr / triac trigger

  ■ Control Method ■ Fuzzy
excellent temperature control  method PID PID+OFF ON/OFF N/OFF Hysteresis Fuzzy
  ■ Autotuning(AT) ■ Limit Setting
temperature control autotuning with AT bias and limit setting

  ■ Easy Mounting ■ Saving Space
Convenient installation saving space

  ■ Alarm Types ■ Delay Time
temperature control have alarm function Deviation system PV and program delay tim for alarm function temperature control
■ Hold Function
 
Use this function can avoid alarm acts
at shart-up.The alarm action is
suppressed at start-up until PV enters
the non-alarm range.
 

 General Description

TAIE single-loop controller introduction
FY
series digital controllers are single-loop PID controllers, which are suitable for various industrial process controls. Temperature control is one of the main applications.
PFY
series added the "SV RAMP/SOAK programmable" function to FY series, all other functions are the same with FY series.
 
There are 16 segments of RAMP/SOAK in 2 patterns for programming.
SV Ramp Soak programmavle 16 segments of ramp/soak in 2 patterns for programming
4-digits 8888 LED 7-segment display
The upper display is PV (process value) , and the lower display is SV (set value) display. Input accuracy is ±0.2%
Input sampling time is 250ms Build in Auto-Tuning(AT) function can be used to get optimize PID value automatically.

 Board type Digital PID controller
 Board type Digital PID controller temperature control FY100A FY100B FY101
External interface unit -
It allows set and monitor all parameters by key operation manually.
External display unit -
For PV/SV monitoring, prevent unauthorized operation with controller.
Fixed and Plug In wiring terminals type -
It is suitable for different wiring method.

General spec introduction
FY/PFY controller can accept various process input, like temperature, humidity, pressure, flow, PH, and various analog linear inputs, like DC 4~20mA, 0~20mA, 0~5V, 0~10V etc.
Temperature control : Available for TC, RTD, Linear(mA / V/mV) sensor input.
  TC types can be chosen by front panel key operation. DPT/JPT types can be chosen by front panel key operation.
  TC Thermal couple K . J . R . S . B . E . N . T . W . U . L . PL2
  RTD Resistance Temperature Device DIN PT100 / JIS PT100
  AN Linear DC Input V . mV . mA

Dimension (option)
  FY100 175 x 110 mm Board
  FY400 48 x 48 mm DIN 1/16
  FY600 96 x 48 mm DIN 1/8
  FY700 72 x 72 mm DIN 3/16
  FY800 48 x 96 mm DIN 1/8
  FY900 96 x 96 mm DIN 1/4

Function description Refer to " Order Information"
Programmable function :
  2 sets; each set has 8-section programmable control available. (Option)
Control output function :

Available for 2 sets of control output (HEAT/COOL control)
The standard control output types include
Relay, SSR Drive, Linear Output (mA,V).
OUT1 can be used as HEAT control (reverse action ) or COOL control (direct action). 
OUT1 + OUT2 is suitable for HEAT/COOL control.
Advanced control output include "Three wire motor valve control (Optional).
SCR/TRIC Trigger  (Optional).

Control Algorithm :
  PID and FUZZY control modes are available through operation board for compatible of different loading.
Alarm output :
 

Maximum with 3 sets of Alarm output
Totally 17 types of alarm modes for selection.
is also available for heater break detection.
1 unit of CT (Current Transformer) is included in this option.

Heater break alarm (HBA) :
 

Heater current through CT can be displayed on controller.
Using this function to inspect HEATER current and protect HEATER in advance.

Transmission (TRS) output function (Optional) :

 

TRS output value is correspond to PV or SV display value
Various output type for selection include DC 4~20mA, 0~20mA, 0~5V, 0~10V,1~5V, 2~10V.
It can be used with external temperature recorder or external large display

Remote SV function (Optional):
 

SV in FY controller can be remote by external analog signal from PLC or other controllers

RS232/RS485 communication function (Optional) :
 

FY controllers support "Modbus" communication protocol.
It's easy for using FY controllers to communicate with various HMI and PLC.
RS232 or RS485 communication interface are available by custom selection.
Up to 32 controllers can be connected together in RS485 communication and max wiring length is 1200m.

TTL communication function (Optional):
 

Up to 10 controllers can be linked together in TTL communication network.
The SV of slave controllers will be remote by master controller and reached to max value at the same time.

Water/ Dust proof function (Optional):
 

Front panel conformed to IP65 Water/Dust proof level. This function had been tested and authorized by third country's laboratory.

PV Offset function :
 

The PV offset value can be adjusted by manual setting.

Digital PV Filter function :
 

It can be applied to adjust PV display time to prevent PV changed rapidly due to external noise.

Data Lock function:
 

All parameters are separated in 3 operation levels.
Each parameter can be hidden or locked to prevent unauthorized changes.

Other functions:
 
Output mode can be switched between AUTO and MANUAL mode by front key operation .It is useful for output simulation.
 
Output percentages displayed on the bar-graph in 10 LED's resolution.
 
Data storage in a high reliability EEPROM .
 
Self-diagnosis function continuously monitors controller internal status and displays corresponding error codes if error status is occurred.
 
Auto-Zero and Auto-Span function keep good accuracy for long-term use.
 
Universal power range (AC85~265V , 50/60HZ) .Thus FY controller can be applied in any country around the world
 
DC24V power is also available (Optional).
 

 

 Standard Specification


 Model FY400 FY600 FY700 FY800 FY900
 Dimension 48×48mm 96×48mm 72×72mm 48×96mm 96×96mm
 Supply voltage  AC 85~265V, DC24V(Optional)
 Frequency  50/60HZ
 Power Consumption approx 3VA approx 4VA approx 3VA approx 4VA approx 4VA
 Memory  Non-volatile memory E2PROM
 Input  Measurement input,Sample time : 250ms
     TC  K, J, R, S, B, E, N, T, W5Re/W26Re, PL2, U, L
     RTD  PT100, JPT100, JPT50
     mA dc  4~20mA, 0~20mA
     Voltage dc  0~1V, 0~5V, 0~10V, 1~5V, 2~10V,
 -10~10mV, 0~10mV, 0~20mV, 0~50mV,10~50mV
     DP Position  0000, 000.0, 00.00 0.000(available for mA or Voltage dc input)
 Output 1  Main control output
     Relay SPST type SPDT type SPDT type SPDT type SPDT type
 3A, 220V,electrical life:100,000 times or more(under the rated load)。
     Voltage Pulse  For SSR drive。ON:20mA。Maximum load current:20mA.
     mA dc  4~20mA, 0~20mA。Maximum load resistance:560Ω.
     Voltage dc  0~5V, 0~10V, 1~5V, 2~10V。Maximum load current:20mA
 Alarm 1 SPST type SPST type SPST type SPDT type SPDT type
 3A, 220V,electrical life:100,000times or more(under the rated load)
 Control algorithms  PID,P, PI, PD, ON/OFF(P=0), FUZZY
 PID range  P:0~200%, I:0~3600 Secs, D:0~900 Secs
 Accuracy  0.2% of FS
 Isolation  Output terminal (control output,alarm,transmission) and input
 terminal are isolated separately
 Isolated resistance  10M Ω or more between input terminals and case(ground) at DC 500V
 10M Ω or more between output terminals and case(ground) at DC 500V
 Dielectric strength 1000V AC for 1 minute between input terminals and case(ground)
1500V AC for 1 minute between output terminals and case(ground)
 Operating temperature  0~65℃ / 0~50 ℃
 Humidity range  20~90% RH
 Weight  FY400 approx 150g,FY600 / 700 / 800 approx 225g,
 FY900 approx 300g
 Display Height PV:7mm
SV:7mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm
PV:7mm
SV:7mm
PV:14mm
SV:10mm
 

 Optional Specification

 
 Model FY400 FY600 FY700 FY800 FY900
 Output 2  For heating and cooling control use.
Relay,SSR,4~20mA,0~20mA ,0~5V,0~10V,1~5V, 2~10V
 Output 2 SPST type SPST type SPST type SPST type SPST type
 3A , 220V , electrical life:100,000 times or more(under rated
load)
 Alarm 3 Not availble available available available available
SPST type SPST type SPST type SPST type
 3A , 220V , electrical life: 100,000 times or more(under rated load)
 Heater Break Alarm
 (HBA) 
 Display range of heater current:0.0~99.9A, Accuracy : 1%FS
 Included CT:SC-80-T(5.8 mm dia,0.0~80.0A)
or SC-100-T(12 mm dia,0.0~99.9A) 
 Alarm relay : AL1
 Transmission  Available for PV or SV transmission
 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V

 Remote SV

 4~20mA , 0~20mA , 0~1V , 0~5V , 0~10V , 1~5V , 2~10V
 Communication  Protocol: MODBUS RTU , MDOBUS ASCII , TAIE
 RS232 , RS485 ,TTL
 Baud rate: 2400 , 4800 , 9600 , 19200 , 38400 bps
 Data bits: 8bit , Stop bit:1 or 2bit, Odd or Even parity
 Water/Dust proof  IP65

 
 Model FY400 FY600 FY700 FY800 FY900
 1φ zero crossing
control (1φSSR)
 Available Not available Available Not available Available
 3φ zero crossing
control (3φSSR)
Available Available
 Motor valve control Available
 1φ phase angle control (1φSSR) Not a vailable Available
 3φ phase angle control
(3φSSR)
Not a vailable Available

 
 Model PFY400 PFY600 PFY700 PFY800 PFY900
 Programmable
RAMP/SOAK
2 patterns with 8 segments each.
The 2 patterns can be linked together as 16 segments use.
 

 Panel Introduction

FY400

FY400 panel introduction

FY800

FY600

FY700 / FY900

SYMBOL NAME FUNCTION
PV Measured value (PV) display Displays PV or various parameter symbols(Red)
SV Setting value(SV)display Displays SV or various parameter values(Green)
SET Set key Used for parameter calling up and
set value registration
A/M Auto/manual key Switches between Auto(PID)
output mode and Manual output
Shift Key Shift digits when settings are changed
Donw Key
(*Program Hold)
Decrease numbers
(*Only for programmable controller)
Up Key
(*Program Run)
Increase numbers
(*Only for programmable controller)

SYMBOL NAME FUNCTION
OUT1 OUT1 lamp Lights when OUT1 is on(Green)
OUT2 OUT2 lamp Lights when OUT2 is on (Green)
AT Autotuning lamp Lights when Autotuning is activated (Orange)
AL1 Alarm1 lamp Lights when Alarm 1 is activated(Red)
AL2 Alarm2 lamp Lights when Alarm 2 is activated(Red)
AL3 Alarm3 lamp Lights when Alarm 3 is activated(Red)
MAN Manual output lamp Lights when manual output is activated(Orange)
PRO *Program Running lamp *Flashes when program running
(Only for programmable controller)
OUT1% Output % Bar Graph display

Output % is displayed on 10-dot LEDs

 

 Dimension

■ FY400
Temperature control FY400 dimension
 

■ FY600
Temperature control FY600 dimension
 
■ FY700
Temperature control FY700 dimension
 

■ FY800
Temperature control FY800 dimension
 

■ FY900
Temperature control FY900 dimension
 

■ FY100

Temperature control FY100 dimension

 

 Wiring Diagram

■ FY400 ■ FY700
temperature control FY400 wiring diagram temperature control FY700 wiring diagram
 

■ FY600 / 800 ■ FY900
temperature control FY600 / FY800 wiring diagram temperature control FY900 wiring diagram
 
 
 
 

 Application Industry

  Plastic, rubber, equipment
1.
Injection molding machinery
2.
Extruding machinery
3.
Mold temperature controllers 
4.
Vacuum forming,
5.
Pneumatic forming,
6.
Foaming machinery
7.
Blow molding (Thermofoaming)
8.
Rubber press
9.
Film extruder  (calender roll)
  Electric furnaces
1.
Tunnel furnace
2.
Reflow furnace
3.
Vacuum furnace
4.
Baking furnace
5.
Kiln furnace
6.
Diffusion furnace
7.
Heavy oil, gas furnaces
8.
Aluminum, tin, lead,   zinc melting furnace
9.
Incinerator
10. Metal heat treating 

  Semiconductor electronic
components industry
1.
Bonding machine
2.
Mold equipment
3.
Preheater
4.
Cleaning equipment
5.
Photo resist coating
6.
Diffusion equipment
7.
TFT liquid crystal manufacturina
eauioment
  Packing machine industry
1.
Bag-making machinery 
2.
Filling packing machinery     
3.
Sealing machinery
4.
Shrinking packing machinery 
5.
Hot blast sealina             

  Food related industry
1.
Bakery, confectionery equipment
2.
Cooking appliances
3.
Refrigerating machine (General, for fishing vessel)
4.
Humidifier
5.
Dryer
6.
Brewing machine (Liquor, soy sauce, Miso)
7.
Tobacco drver
  Pottery manufacturing Ceramic
and Glass industry
1.
Flame resistant bricks
2.
Ceramic industry
3.
Concrete, Asphalt, Cement   industries
4.
Glass industry
5.
Porcelain enameling
6.
Grind stone manufacturing

  Textile machinery
1.
Dyeing machinery
2.
Dryer
3.
Heater
4.
Thread plying
5.
Vinyl, synthetic leather
  Others
1.
Constant temperature oven
2.
Air conditioners (for cooling and heating)
3.
Bath and pool

 

 

 

 Order code

Temperature control Order information FY100 PFY100 FY101 PFY101 FY400 PFY400 FY600 PFY600 FY700 PFY700 FY800 PFY800 FY900 PFY900 

 

 


 





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1 ความคิดเห็น:

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